Optimize capacity utilization

More throughput - with the same precise stac

Tuboly- Astronic AG is active in the field of core production for transformers. They develop and sell machines for the precise and efficient production of transformer cores.

To ensure that the stacking of the sheets after cutting runs smoothly, the stackers require software. At this point we were allowed to support the company Tuboly-Astronic AG and helped them to a successful implementation.

In addition to the HMI, a further application was created for optimum utilization of the discharge table. In this application the user can choose which type of core he wants to produce. An additional algorithm was developed to ensure that the discharge table is optimally utilized for each selected type. With this intelligent algorithm, changeovers can be reduced and the throughput of the line is optimized.

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The company Tuboly-Astronic AG decided to cooperate with us for the following reasons:

  • No own software team
  • Follow-up project of the winding machine with the same framework
  • Successful completion of the winder project
  • Use of the same framework
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  • Concepts for localization
  • Alarm, recipe and production handling
  • HMI’s for further machines should be able to build on this
  • The HMI should follow the Tuboly-Astronic Style-Guide
  • Visual feedback should be displayed directly to the operator
  • Use of the same framework as for the winding machine
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It started with a kind of preliminary project. In this project several workshops were held with Tuboly-Astronic AG. The focus was on finding out the detailed specifications of the HMI. Once these specifications had been worked out, planning and then implementation could begin.

The employees of Tuboly-Astronic AG were integrated into the EPS team and could use our premises. Due to the agile approach an efficient teamwork could be guaranteed.

The project was realized in a period of about 1.5 years. However, we are still available to Tuboly-Astronic AG with support and service for additional customer requirements.

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  • C# .NET
  • WPF
  • EPS Library Set (asynchronous state machine)
  • Beckhoff TwinCAT (PLC connection)
  • Windows
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